Plastic Recycling Machinery: 98% Recovery, 25% Energy Savings

NO.86 South Pingan Road, Yingkou, Liaoning China +8615940702375 | +8615940702192 [email protected]

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Industrial Plastic Recycling Machinery for Circular Economy Solutions

Investing in our advanced plastic recycling machinery transforms post-industrial and post-consumer plastic waste into high-purity, reusable resin pellets with exceptional mechanical integrity. Engineered to process rigid PVC, HDPE, LDPE, PP, PET, and PS scrap, this integrated system combines heavy shredding, friction washing, thermal drying, and strand pelletizing into one continuous automated line. Recycling facilities achieve up to 98% material recovery rates while reducing electrical energy consumption by 25% compared to multi-stage setups. Equipped with dual vacuum degassing chambers and non-stop laser screen changers, the machinery strips moisture, ink, and contaminants effectively. This robust recycling solution empowers enterprises to lower raw material procurement costs and achieve profitable sustainability goals.
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Case Study

Rigid PVC Pipe Scrap In-House Recycling Plant

A major plastic profile manufacturer integrated our heavy-duty plastic recycling machinery to reprocess factory offcuts and pipe waste directly back into prime production lines. The system shredded, extruded, and pelletized rigid PVC scrap at 550 kilograms per hour without manual pre-sorting. Dual vacuum degassing ports extracted trapped moisture and printing inks, while an automatic hydraulic screen changer filtered solid impurities down to 100 microns. The resulting recycled pellets met strict melt index specifications, enabling the factory to blend 30% recycled resin into prime pipe formulations. Raw material purchasing costs fell by $320,000 annually, yielding complete capital equipment payback within eight months.

Post-Consumer Agricultural Film Washing and Pelletizing Line

An environmental waste management enterprise deployed our high-capacity plastic recycling machinery to process heavily contaminated agricultural greenhouse films. The line combined friction washers, centrifugal dryers, and a cutter-compactor extruder operating at 800 kg/h. Moisture content was reduced from 35% down to under 1% before entering the melt extruder. Non-stop laser filtration units removed fine sand particles continuously without interrupting production. Pellets achieved high clarity and tensile strength, securing long-term supply contracts with regional film manufacturers. The facility increased daily processing capacity by 40% while lowering water consumption by 30% through closed-loop filtration.

Electronic Appliance Plastic Housing Reprocessing Facility

To address electronic waste streams, a specialized recycling plant installed our high-torque plastic recycling machinery to process mixed ABS and PS housings from discarded appliances. The equipment washed, shredded, and pelletized plastic scrap at a steady 600 kg/h rate. Specialized screw shear elements ensured thorough homogenization of blended polymers and color pigments. Automated strand pelletizers cut high-density granules with precise dimensional uniformity and zero dust. Processed regrind was sold to automotive molders at premium market prices, boosting plant operating margins by 45% and diverting 5,000 tons of electronic waste from landfills annually.

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Designed to convert plastic waste into profitable manufacturing materials, our state-of-the-art plastic recycling machinery delivers reliable performance, high purity outputs, and exceptional energy efficiency. Capable of handling rigid PVC, film scrap, woven bags, and engineering polymers, the machinery integrates shredder-granulators, friction washing tanks, thermal drying silors, and single or two-stage degassing extruders. Continuous hydraulic or laser screen changers remove solid contaminants without stopping melt flow, while dual-zone vacuum degassing units extract moisture and volatile gases. Downstream pelletizing units cut clean, dust-free granules suitable for immediate reuse. Controlled by a centralized Siemens PLC touchscreen panel, operators manage throughput and power consumption effortlessly, maximizing recycling profitability.

Frequently Asked Questions

What types of plastic waste can this recycling machinery process?

Our recycling systems are custom-engineered to process rigid PVC, HDPE, LDPE, PP, PET, ABS, and PS materials, handling thick pipe offcuts, thin agricultural films, woven bags, and industrial regrind scrap efficiently.
The recycling line utilizes high-speed centrifugal dryers to remove surface moisture, followed by dual vacuum degassing chambers in the extruder barrel that extract trapped gases and volatiles before final melt filtration.
The dual-piston hydraulic screen changer allows operators to replace filter mesh screens on one side while melt flows uninterrupted through the active side, eliminating downtime and maintaining consistent pressure.
A typical complete recycling line requires approximately 150 square meters of floor space, alongside standard 3-phase industrial electrical power, cooling water circulation loops, and a compressed air supply.

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Customer Testimonials

Jonathan Hayes
Superior Pellet Purity and Complete Waste Reduction

Installing this plastic recycling machinery cut our factory waste to zero. Recycled PVC pellet purity is so high we mix 35% directly into prime pipe production without quality loss.

Gregory Vance
Uninterrupted Filtration Performance and High Daily Yield

Processing agricultural film used to clog filters constantly. The auto-screen changer on this line operates continuously, increasing our daily pellet output by 35% with minimal maintenance.

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pelleting machine extrusion machine vacuum moulding machine plastic recycling machinery plastic machinery pvc lamination machine hdpe pipe production line
Integrated Cutter-Compactor and High-Vacuum Degassing

Integrated Cutter-Compactor and High-Vacuum Degassing

Featuring an integrated cutter-compactor coupled directly to the extruder barrel, our plastic recycling machinery efficiently processes low-density films, woven bags, and lightweight scrap. High-speed rotating blades shred, dry, and pre-heat raw waste using mechanical friction energy, feeding densified material smoothly into the extruder screw without bridging or feeding interruptions. Inside the extruder barrel, dual high-vacuum degassing ports extract trapped moisture, printing inks, and volatile gases from the polymer melt. This combined compaction and deep degassing mechanism prevents gas voids, odor retention, and surface bubbles in recycled pellets, producing high-density granules that perform identically to virgin resins in downstream manufacturing.
Continuous Non-Stop Hydraulic Melt Filtration Technology

Continuous Non-Stop Hydraulic Melt Filtration Technology

To ensure absolute pellet purity when processing contaminated post-industrial or post-consumer plastic waste, our recycling machinery features an automated non-stop melt filtration system. Positioned before the pelletizing die, dual-piston hydraulic screen changers trap solid impurities, aluminum bits, and unfused polymers down to 80 microns. When contamination reaches pre-set pressure limits, the mechanism purges trapped debris automatically using minimal melt discharge, switching filtration channels without stopping the extruder drive. This continuous melt filtration eliminates line downtime, lowers filter mesh replacement costs, and guarantees consistent pellet cleanliness, allowing recycling facilities to maintain uninterrupted 24/7 commercial operation.
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