ABA Medium Speed Film Blowing Machine | 30% Material Savings

NO.86 South Pingan Road, Yingkou, Liaoning China +8615940702375 | +8615940702192 [email protected]

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High-Efficiency ABA Co-Extrusion Film Blowing Machinery

Investing in our ABA medium speed film blowing machine delivers superior film strength, substantial raw material cost savings, and high energy efficiency for flexible packaging manufacturing. Engineered with a specialized three-layer ABA co-extrusion die head, this system utilizes recycled or calcium carbonate-filled resin in the core layer (B) while encasing it in pure virgin polymer outer layers (A). Packaging plants achieve up to 30% savings in raw material costs while increasing film puncture resistance by 20% compared to single-layer film extruders. Equipped with dual extruders, precision air rings, and automatic surface winders, the machinery maintains strict film gauge uniformity across layflat widths up to 1200mm, boosting converting profitability.
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Case Study

Recycled Core Shopping Bag Film Production Scaling

A major retail packaging manufacturer deployed our ABA medium speed film blowing machine to produce high-strength t-shirt shopping bags incorporating 50% recycled content in the core B-layer. Operating continuously at 140 kilograms per hour, the line extruded 0.02mm thin-gauge film with pristine virgin outer surfaces and excellent tensile strength. The ABA co-extrusion structure saved $220,000 in virgin resin purchasing costs over an eight-month run. Film break rates during high-speed bag converting fell by 40%, raising overall plant converting efficiency by 25%. The facility recovered its capital equipment investment within six months of commercial installation.

High-Filler Agricultural Mulch Sheeting Extrusion Line

Seeking economical manufacturing for agricultural films, a plastics converter installed our ABA co-extrusion machinery to process 40% calcium carbonate masterbatch in the core B-layer. The machine extruded 1000mm wide black mulch sheeting at a steady 160 kg/h rate. Virgin outer layers prevented filler chalking, preserving UV resistance and film elasticity during field deployment. Tensile tear tests demonstrated a 18% improvement over mono-layer filled films. The client successfully expanded agricultural film distribution across three new regional markets, boosting annual gross operating revenues by 35% while keeping production costs significantly lower than competitors.

Industrial Heavy-Duty Shipping Sack Film Project

To supply heavy-duty chemical packaging sacks, an industrial film manufacturer adopted our ABA medium speed co-extrusion equipment. The line extruded 0.10mm thick heavy-duty sacks at 18 meters per minute, utilizing tough LLDPE in outer A-layers and low-cost regrind in the core layer. Dart drop impact resistance increased by 22% due to optimized co-extrusion layer bonding. Scrap generation fell by 12% due to stable melt pressure control, while daily roll output rose by 30%. The company secured multi-year supply agreements with international chemical producers, establishing a dominant market reputation for durable packaging film.

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Engineered for cost-effective packaging film manufacturing, our ABA medium speed film blowing machine offers the perfect balance of raw material savings, film strength, and operational reliability. Featuring two independent extruders feeding a precision three-layer co-extrusion die head, the system allows plastic converters to utilize low-cost recycled resin or mineral fillers in the core layer while maintaining high-gloss virgin outer surfaces. Downstream equipment includes dual-lip air cooling rings, bubble stabilizing cages, motorized take-off towers, and automatic surface winders. Managed via an intuitive Siemens PLC touchscreen interface, operators control zone temperatures, extrusion ratios, and winding tension effortlessly. Backed by expert technical support and quality engineering, our ABA film machinery maximizes converting margins and competitive advantages.

Frequently Asked Questions

What are the primary cost benefits of an ABA film blowing machine?

The ABA co-extrusion design allows manufacturers to use up to 50-70% low-cost recycled resin, regrind, or calcium carbonate filler in the core B-layer, while thin virgin outer A-layers maintain high gloss, printability, and strength, cutting raw material costs by 20-30%.
Our standard ABA medium speed machines process layflat film widths from 400mm to 1200mm and film thicknesses from 0.01mm to 0.10mm, suitable for t-shirt bags, garbage bags, and industrial film.
Independent variable-frequency drives for Extruder A and Extruder B allow operators to adjust layer thickness ratios (e.g., 15% A / 70% B / 15% A) digitally on the PLC touchscreen, optimizing film structure for cost and strength.
The line incorporates a dual-lip aerodynamic air cooling ring powered by variable-speed blowers, providing uniform perimeter air distribution that stabilizes the co-extruded film bubble at high extrusion speeds.

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Customer Testimonials

Alexander Wright
Massive Raw Material Savings and Superior Film Strength

Installing this ABA film blowing machine cut our raw material resin costs by 28% by utilizing recycled core layers. Film strength and printability remain pristine on outer surfaces.

Benjamin Carter
Reliable Continuous Operation and Fast Investment Payback

We run this ABA co-extrusion line 24/7 for t-shirt bag film production. Bubble stability is exceptional, output yield is high, and machine payback was achieved within six months.

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Specialized ABA Three-Layer Co-Extrusion Die Head

Specialized ABA Three-Layer Co-Extrusion Die Head

The center of our ABA medium speed film blowing machine features a precision-machined three-layer spiral co-extrusion die head designed for optimal polymer layer distribution. Extruder A supplies virgin polymer to outer and inner surface layers, while Extruder B feeds low-cost recycled resin or filled masterbatch to the core layer. Spiral melt channels ensure melt stream distribution without flow lines or layer delamination. Internal polishing and chrome plating prevent resin stagnation and thermal degradation during continuous operation. This advanced die design enables converters to manufacture strong, high-gloss films with core filler ratios reaching up to 70%, reducing raw material expenditures significantly while delivering puncture and dart-drop impact resistance that exceeds standard mono-layer blown films.
Dual Extruder System and Closed-Loop Winding

Dual Extruder System and Closed-Loop Winding

High-efficiency melt plasticization is driven by two independent single-screw extruders equipped with bimetallic barrels and barrier screws tailored for polyolefin blends. Downstream processing features an adjustable bubble guide cage paired with a dual-lip air cooling ring that solidifies molten film rapidly upon exiting the die. Motorized nip roll towers pull the film smoothly into dual-station surface friction winders equipped with automatic tension controllers and flying knife roll changers. This integrated winding architecture maintains roll edge alignment within +/-1mm, producing tight, flat film rolls ready for immediate high-speed bag converting or printing operations with zero manual operator intervention required.
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