Plastic Recycling Machine for PVC, PE, PP | 98% Recovery

NO.86 South Pingan Road, Yingkou, Liaoning China +8615940702375 | +8615940702192 [email protected]

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Industrial Plastic Recycling Systems for Sustainable Processing

Investing in our advanced plastic recycling machine converts post-industrial and post-consumer plastic scrap into high-purity reusable resin pellets with exceptional mechanical integrity. Engineered to process rigid PVC, PE, PP, PET, and PS materials, this automated line integrates shredding, washing, drying, compounding, and strand pelletizing into one continuous system. Recycling plants achieve up to 98% material recovery rates while cutting power usage by 25% compared to multi-stage setups. Featuring heavy-duty rotor blades, dual vacuum degassing chambers, and automatic melt filters, the machine strips moisture, paper labels, and ink contaminants, producing uniform pellets ready for immediate re-feeding into demanding extrusion and injection molding operations.
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Case Study

Rigid PVC Pipe and Profile Factory Scrap Reprocessing

A plastic profile manufacturer installed our heavy-duty recycling line to reprocess factory offcuts and pipe scrap directly back into production. The system shredded, extruded, and pelletized rigid PVC waste at 550 kilograms per hour without requiring manual pre-sorting. Dual vacuum degassing ports extracted trapped moisture and printing inks, while an automatic screen changer filtered out solid particles above 100 microns. The resulting pellets met strict melt index specifications, enabling the factory to blend 30% recycled content into prime pipe formulations. Raw material purchasing costs fell by $320,000 annually, yielding complete payback on the equipment investment within eight months.

Post-Consumer Agricultural Film Recycling Line

An environmental service firm deployed our high-capacity recycling machinery to reprocess heavily soiled agricultural greenhouse films. The line combined heavy-duty friction washers, centrifugal dryers, and a cutter-compactor extruder operating at 800 kg/h. Moisture levels were reduced from 35% down to under 1% before entering the extruder. Non-stop laser screen changers removed sand and soil particles continuously without interrupting production. Pellets produced achieved high clarity and tensile strength, securing long-term supply contracts with regional film manufacturers. The facility increased daily processing capacity by 40% while lowering water consumption by 30% using integrated water filtration units.

Electronic Appliance Plastic Housing Reprocessing

A specialized electronics recycler installed our high-torque recycling system to process mixed ABS and PS plastic housings from discarded home appliances. The equipment washed, shredded, and pelletized plastic scrap at a steady rate of 600 kg/h. Specialized screw shear elements ensured thorough homogenization of blended polymers and color pigments. Automated strand pelletizers cut high-density granules with precise dimensional uniformity and zero dust generation. Processed regrind was sold to automotive component molders at premium market rates, increasing plant operating margins by 45% while diverting 5,000 tons of electronic plastic waste from landfills annually.

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Designed to convert plastic waste into profitable raw materials, our state-of-the-art plastic recycling machine delivers high output purity, energy efficiency, and reliable operation. Capable of processing rigid PVC, film scrap, woven bags, and engineering polymers, the machinery integrates shredder-granulators, friction washing tanks, thermal drying silors, and single or two-stage degassing extruders. Automated hydraulic or laser screen changers eliminate solid contaminants without stopping melt flow, while dual-zone vacuum degassing units extract moisture, solvents, and volatile gases. Downstream strand or water-ring pelletizing units cut clean, dust-free granules suitable for immediate reuse. Controlled by a centralized Siemens PLC touchscreen panel, operators easily manage throughput, heating zones, and power consumption, maximizing recycling yield and circular economy profits.

Frequently Asked Questions

What plastic waste types can this recycling machine reprocess?

Our recycling systems are custom-engineered to process rigid PVC, HDPE, LDPE, PP, PET, ABS, and PS scrap. Whether handling thick pipe offcuts, thin agricultural films, or regrind scrap, we adjust screw geometry, feeding units, and filtration systems to ensure maximum pellet purity and melt quality.
The recycling line utilizes high-speed centrifugal dryers to remove surface water, followed by dual vacuum degassing chambers built into the extruder barrel. High-vacuum pumps pull deep suction, stripping trapped moisture, gases, and volatile residues from the molten plastic before final filtration and pelletizing.

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Customer Testimonials

Jonathan Hayes
Superior Pellet Quality and Complete Waste Reduction

Installing this plastic recycling machine cut our factory waste to zero. Recycled PVC pellet purity is so high we mix 35% directly into prime pipe production without quality loss.

Gregory Vance
Uninterrupted Filtration Performance and High Daily Yield

Processing agricultural film used to clog filters constantly. The auto-screen changer on this line operates continuously, increasing our daily pellet output by 35% with minimal maintenance downtime.

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plastic recycling machine pvc extruder machine upvc extrusion machine pvc sheet extrusion line used uv coater
Integrated Cutter-Compactor and High-Vacuum Degassing

Integrated Cutter-Compactor and High-Vacuum Degassing

Featuring an integrated cutter-compactor coupled directly to the extruder barrel, this plastic recycling machine efficiently processes low-density films, woven bags, and lightweight scrap. High-speed rotating blades shred, dry, and pre-heat raw waste using mechanical friction energy, feeding densified material smoothly into the extruder screw without bridging or feeding interruptions. Inside the extruder barrel, dual high-vacuum degassing ports extract trapped moisture, printing inks, and volatile gases from the polymer melt. This combined compaction and deep degassing mechanism prevents gas voids, odor retention, and surface bubbles in recycled pellets, producing high-density granules that perform identically to virgin resins in downstream extrusion and injection molding applications.
Continuous Non-Stop Melt Filtration Technology

Continuous Non-Stop Melt Filtration Technology

To ensure absolute pellet purity when processing contaminated post-industrial or post-consumer plastic waste, our recycling machinery features an automated non-stop melt filtration system. Positioned before the pelletizing die, dual-piston hydraulic screen changers or continuous laser filters trap solid impurities, aluminum bits, and unfused polymers down to 80 microns. When contamination reaches pre-set pressure limits, the mechanism purges trapped debris automatically using minimal melt discharge, switching filtration channels without stopping the extruder drive. This continuous melt filtration eliminates line downtime, lowers filter mesh replacement costs, and guarantees consistent pellet cleanliness, allowing recycling facilities to maintain uninterrupted 24/7 commercial operation and secure premium market pricing for recycled resin pellets.
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